K 560 HP/ERT – Single Sided Edgebander

Automatic single sided edgebander designed to be used for edgebanding straight vertical profiles with coiled material (veneer and PVC) and with strips (high-pressure laminate and solid wood) with a maximum thickness of 8mm.

Machine Base
The machine base is made of a tubular steel structure and is designed to assure maximum stability and accuracy.

Electronic Top Pressure Beam
All operating units raise and lower simultaneously when the pressure beam is adjusted. No adjustment is required for the glue roller when changing panel thickness. The pressure beam has two rows of staggered pressure rollers with steel bearings. 

Capacities and Speed

Edgebanding thickness: .4mm - 8mm (.016-5/16”)
Guillotine capacity: 3mm
Feed speed: 40/60 ft/min.
Panel height: 3/8” min – 2 1/8” max
Minimum panel length: 5 1/2”
Minimum panel width: 2 3/8”
Minimum distance between panels: 20” 

Startouch Controller
The K 560 comes equipped with the “Startouch” controller.  This controller features a 12" touch screen display. Capable of storing 100 programs. Color graphic display of all the working units. Tracks production information, diagnostic information and monitors maintenance schedules. Choose mm's or inches, as well as 5 different languages. Swivels 270 degrees and tilts for easy access. 

Adustable Infeed Fence
The infeed fence is manually adjustable with a mechanical digital readout for determining stock removal.

Anti-Adhesive
The machine comes equipped with an anti adhesive unit positioned prior to the pre milling unit. It prevents the build up of glue on the top and bottom of the panel. The unit comes with two independent nozzles and a tank of anti adhesive liquid. 

RT-V Pre-Milling Station:
To rectify/clean panels already sized and squared before the edge is applied. The unit is composed of two high frequency motors (2.0hp) with jumping action controlled through the PLC.  The cutting heads are adjustable vertically. Diamond cutters are standard with 49mm height. 

Glue Station
Teflon coated glue pot to facilitate glue changeover. Warm up time is approximately eight to ten minutes. The unit is also equipped with a quick disconnect plug for changing from one pot to another. Pneumatic locking of the glue roller at the end of the panel to prevent any excess glue on the trailing edge of the panel. 

Servo Driven Pressure Section
There are a total of four pressure rollers for pressing the banding to the workpiece edge. The first roller is powered and is also Teflon coated to prevent the banding material from slipping. The three idle rollers have opposing one-degree tilt to provide extra pressure along the top and bottom edge. The machine comes standard with an automatic strip magazine. Comes standard with servo driven positioning that requires no manual intervention from the operator. The glue pot is Teflon coated and has a 5.5lb. capacity. Comes equipped with a quick change feature that allows the operator to remove the glue pot in less than two minutes. 

Spray Mist Device for “Delicate Edge”
The machine comes equipped with a spray device to help improve the finish on polished and delicate edges with or without a protective film. Prevents any type of friction between the edge and the copy device. The unit comes with two independent adjustable nozzles and a tank of  liquid. 

Air Fusion AF 15                        

Application of the coextruded and preglued
edge by means of the
high temperature compressed air blower which allows to melt the
specific functional layer of the edge and the following gluing to the panel
The device consists of:
– air heating unit with electronic control of the temperature
– air blower head, applied before the first edge pressure roller
– Device for ther temperature control applied on the air blower
head which allows a constant melting temperature control of the
functional edge layer
– opening and closing adjustment of the head bores when
varying the edge thickness. It is carried out in a single operation
together with the top edge guide
– the spraymist
device for the edge cooling positioned to the
end of the edge pressure roller prevents the adhesion of the chips on
the tools and improves the panel finishing (Riepe liquid LP289/99)
The air blower on the edge is activated only when the panel is present,
in this way the compressed air consumption is optimised.
The device is compatible with the standard gluing systems for EVA
and PU glue.
With AirFusion the following edges con be used:
– coextruded edge suitable for hot air melting and Laser in:
PP,ABS e PMMA with 0,2 mm functional layer
– Preglued
edge with specific glue for the working with hot air
melting
The devices does not allow the use of standard plastic and
wooden edges

Technical data for the AirFusion AF 15 device
– 15 m/min working speed with 30 mm edge height (working
speed and edge height depend on the features of the used edge)
– 65 mm maximum edge height
– 13mm edge thickness
– distance between panels according to the working speed and
panel height
– 10,5 kW installed motor power
– 1300 Nl/min compressed air consumption during machining
15 min heating time                              

K-SEL 2” End Trimming Station
This unit is composed of two independent .50 hp motors mounted on THK guides. End trim utilizes a draw cut system for reduced blade projection on thick panels. The unit comes standard with automatic tilting of the unit from the control panel with two preset positions. 

R-HP Multi Edge 2R Trimming Station  
This unit is composed of two independent .7 hp motors operating at 12,000 rpm. It comes standard with servo positioning to process TWO different radii and infinite thin edges all through the controller. Independently controlled positioning, ie radius on top and straight edge on the bottom. Four different controlled axes adjustments.  The unit has top/bottom/side copy wheels. The motors have quick release plugs to facilitate tooling changes.

“ROUND-X” Multi Edge Corner Rounding Unit: 
Two independent .50hp motors that slide on THK guides ensuring the highest quality finish. Servo positioning allows for the finishing of various thin edges and thick edge. Two controlled axes adjustments through the controller. Unit is designed to work as an additional set of trimmers for rounding the top/bottom as well as the front/rear corners of work piece with 3mm PVC edges. The unit is equipped with front and lateral copying devices and pneumatic blowers to clean the panel. Dust shrouds surround the cutter and travel with the unit as it trims. The unit can go from thin tape to 3mm PVC, through the controller, with no manual adjustments by the operator.  

RAS Multi Edge 2R Profile Scraping Station
The profile scraping station designed to remove knife marks from thick PVC. The unit is equipped with servo positioning to process TWO different radii. Includes tool with two different radii, four controlled axes adjustments and the ability to independently control the top from the bottom.  It has a large diameter horizontal copy wheel and side copy wheel device. 

Spray Mist Device for “Edge Finishing”
The machine comes equipped with a spray device positioned before the glue scraper to improve panel cleaning and the polishing of the edge.  The unit comes with two independent adjustable nozzles and a tank of liquid. 

RC-V Glue Scraping Unit
The unit eliminates any excess glue to help improve the quality of the glue joint. It comes standard with double copy wheels on the top and bottom of the panel, air blowers are standard to help keep the knives clean, the off fall is collected in the collection bin and it is pneumatically positioned through the controller. 

SP-V Buffing Unit
The buffing unit has two .25 hp motors. It can also be tilted up to 12 degrees to provide a softer, more refined edge finish.

Acoustical Safety Enclosure
All working units are enclosed under an acoustical safety hood to reduce noise and prevent accidents. The hood has a safety microswitch which prevents the machine from operating when the hood is open. 

Centralized Dust Extraction
Machine comes with two 3” ports for the premilling station, two 2” ports for the top and bottom trim station and one 3” port for the 3mm collection bin for extraction.

Technical Specifications

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