BIESSE MODEL #STREAM B1 HEAVY DUTY AUTOMATIC EDGEBANDER

YEAR 2013 BUILT MACHINE

460 VOLT, 3-PHASE

SERIAL #61931

***SPECS TO FOLLOW:

2013 STREAM B1/5.5 Edgebander

 

N0000001    SINGLE-SIDED EDGE BANDING MACHINE  STREAM B1/5.5

 

TECHNICAL DATA

Description            Um       Min     Max

Panel overhang (fixed)        mm        35

Panel thickness            mm        10      60

Chain advance speed        meters / min 10 – 25 Variable

Work table height        mm         950

Panel working width        mm       100 - 3200

Panel length            mm       150 - 3200

 

NOTE : Maximum machine capabilities (work speed, edge thickness, adjusting ranges) are 

conditioned by the capabilities of the single units installed.

 

BASE MACHINE STANDARD EQUIPMENT 

Top Belt pressure beam with Double  “V” profile

Electronic pressure beam height adjustment 

Inverter for track speed adjustment 

Separate Inverter on every work unit

PC operator interface; Windows XP

Statistic software with export system on Excel file. Infinite Log file 

Base frame dust extraction 

 

INPUT/OUTPUT

Feeder guide adjustable according to the machining edge being used, with mechanical digital display.

 

BASE

Base made of electro-welded elements stabilised to form a single, monolithic, high-rigidity structure. 

It rests on the ground on a suitable number of cross-bars, each of which is fitted with adjustable feet and 

set up to be anchored to the floor.

Auxiliary suction and dust collection system along the base, with D.160 suction mouth on one side of the machine.                                                              

 

DRIVE CHAIN

The drive chain comprises a high precision, minimum distortion chain (50.8 mm links). Free, straight advance is guaranteed by the presence of guides, which are round on one side and flat on the other, both tempered and 

rectified, housing slide blocks made of techno-polymer and self-lubricating material .

The panel rests on high grip, rectified, stain-proof rubber tables.

The speed of the drive chain is continuously adjustable from 10 to 25 m/min. by INVERTER controlled directly from the NC, with rapid braking function.

The drive pinions are made of heat tempered, high-strength steel.

                                          

TOP BELT PRESSURE

The top presser comprises a rubber belt with a stain-proof coating.  The thrust exercised on the panel is provided by springs housed on technopolymer connecting rods. The whole assembly is fitted on a extruded aluminium structure, whose section guarantees high rigidity .

                                                                 

SOUND-PROOF CABIN FOR EDGEBANDING SECTION

All the units fitted with rotating tools are located inside cabins coated with sound-proofing material. 

During machining, the units can be viewed through wide, transparent polycarbonate windows. 

If the doors are opened at unauthorised times this will trigger an emergency and shut down the machine.

Internal lighting provided by anti-glare neon lights.

Suction hoods of each unit are connected through pipes to individual exits placed in the upper part of the cabin. 

 

MECHANICAL PANEL SPACER FOR B1  

Device allowing manual introduction of panels only when the distance between panels is enough for working.  

Distance between panels is set up on NC.  

 

AUTOMATIC TRACK LUBRICATION B1  

 

PANEL PIECE SUPPORT

Side piece support supporting the panels as they pass through the machine.

Fixed supports, nr. 1 manually adjustable roller bar.

 

PC FLAT SCREEN NUMERICAL CONTROL COLOR GRAPHICS

Multiple axis numerical control  with PC interface for management of single edgebanding machines or complete 

edgebanding lines.

                      

Main SOFTWARE characteristics:

Windows XP Professional Operating System

SINTRA machine control software, based on Windows XP like interface

Electronic axes positioning (machine set-up)

Electronic feed chain speed adjustment

Electronic pressure height adjustment according to panel thickness

Automatic management of edge banding coils exchange device.

Management of machining list

Automatic management of coil magazine by codes

Cascade type motor start-up

Management of diagnostics

Video capable

 

CE SAFETY FEATURES

The machine is manufactured to comply with EC safety regulations.

 

N0000015    NC Y AXIS FOR FEEDER GUIDE

The kit includes motorised movement of the machine feeder guide and relevant NC management

 

N0000136    SPRAYING LIQUID APPLICATION UNIT

Device for the application of liquid using nozzles located above and below the panel.

It can be used with the following liquid types:

•     ïAnti-adhesive liquid
•     ïAnti-static liquid
•     ïCleaning liquid 

Manual adjustment of nozzle direction.

 

N0001294    ANTIADHESIVE LIQUID

Avoids the adherence of any glue waste on the panel surfaces.

 

N0000669    PRE-MILLING UNIT RT20

Milling unit comprising two vertical axis motors with timed pneumatic drive. The unit can be adjusted manually according to the panel overhang, by digital position indicator.

Maximum workpiece thickness with standard tool : 40 mm. For panels with thickness up to 60 mm, it is necessary to use diamond tool with height 

63 mm, code N0000336.

 

TECHNICAL DATA    

Description                             Um   Min      Max

Tool rotation speed                         RPM 9000

Motor size                             kW        3,5 + 3,5

Shaft (diameter x length)                     mm   30 x 50

Tool dimensions (diameter x height x bore)         mm   125 x 43 x 30

Pneumatic drive stroke                         mm    10

2 dust hoods                             mm    80

Inverter                              Included

Tools provided                             DIA included

 

N0000336    SUPPLEMENT PAIR DIAMOND MILLING CUTTERS FOR H=60 ON RT UNIT

Pair of diamond milling cutters 125x63x30 to replace the standard ones 125x43x30.

 

N0000469    GLUING UNIT SP20

Gluing unit used to glue:

•     ïstraight edges in coils: in melamine resin, ABS, PVC, PP, veneer
•     ïedges in strips: solid wood, HPL

Use of EVA-based thermoplastic adhesives. 

The glue is spread on the edge of the panel using a knurled roller.

 

Main characteristics:

•     ïHighMelt patented system with separated glue and pot applications.
•     ïPatented system for quick frontal extraction of glue pot, by rotating device.
•     ïPatented High-Melt pre-melting device
•     ïShafts ans reducers for the top handling
•     ïPair of infra-red lamps, top and bottom, used to heat the panel
•     ïGlue pot and head teflon coated.
•     ïGuillotine type batching device for glue roller, accessible from the operator side
•     ïCopier to optimize the glue quantity spread on the panel
•     ïSensor to detect the glue level inside the bowl 
•     ïAutomatic start-up of the glue spreader roller on reaching optimum working temperature
•     ïAutomatic disabling of the glue spreader roller on stoppage of the machine.
•     ïGlue spreader roller rotation speed electronically synchronised with the feed chain speed
•     ïGranule tank with vertical magazine fitted directly on the pre-melting device 
•     ïEdge presence detection device (using photocell)
•     ïIndependent edge insertion/clamping device for each position (only with codes N0000682, N0000683, N0000804).
•     ïPin rollers driving the wooden strips (up to 20 mm) 
•     ïStrip magazine (thickness up to 20 mm) with pre-loading side pusher device.
•     ïSuction cup strip loading device.
•     ïHorizontal edge magazine for one coil
•     ïAbility to change edge automatically (NC managed) (only with codes N0000682, N0000683, N0000804).
•     ïEnd of roll indicator light, with stoppage of movement if a panel is signalled and there is no edge (only with codes N0000682, N0000683, N0000804).
•     ïHorizontal cutter to cut material in rolls: this is suitable for edge materials in: melamine resin, PVC, ABS, PP, veneer up to 3 mm thickness 
•     ïNC Y axis for presser section: The kit includes motorised edge banding strip presser section drive and relative NC management

 

The pressing area includes:

•     ïNo. 1 presser roller D.150 driven by inverter
•     ïNo. 6 idle presser rollers D.65
•     ïNr.1 additional panel presser device

 

TECHNICAL DATA

Description                    Um    Min    Max

Edge thickness in malamine and plastic        mm    0,3    3

Maximum cutting section cutter            mm          135 (3 x 45)*

Wooden edge thickness                mm        20

Panel thickness                    mm    10    60

Edge height                    mm    15    65

Edge in coils length                mm    150

Edge in strips length                mm    200

Solid wood length for B1 MDS            mm        1950

Glue pot capacity                kg               1,3

Tank capacity                    kg        7

Spreading capacity                Kg/h                7

Coil diameter                    mm               800

*Maximum cutting section is guaranteed on PVC edges, for different edge materials, this value could be lower.

 

N0000683    6 POSITIONS EDGE MAGAZINE FOR SP10, SP20, SP30, SP40

Six position container for rolls of edge banding strip. 

The rolls are supported by a cradle of rollers, so that they do not require any other 

locking devices: this makes them extremely quick to replace.

Automatic edge changement, NC managed

Edge banding strip presence detection device (using photocell), also when the one 

working is finishing and the other is the same edge type.

Positioning of photocells for edge detecting device and for edge magazine can control a maximum panel length of 2700 mm.

To obtain the control of  the edge roll ending on a panel longer than 2700 mm it is necessary to place the edge magazine at a right 

distance. The distance (if different from the standard 2700) must be comunicated when ordering the machine.

 

N0000367    END-TRIMMING UNIT IT90-S

Edge trimming unit complete with 2 motors, for edge banding strips with a thickness of up to 3 mm.

Motors can be inclined on the vertical axis by between 0° and 25° with automatic rotation.

Device to move the trimmer away rapidly during operation.

Micrometer adjustment of side copiers.

Automatic disabling of the unit when motors are stopped.

Central lubrication of slide guides.

Pneumatic drive of two end-trimming units.

 

 TECHNICAL DATA

 Description                    Um    Min    Max

 Speed                        Rpm    12,000

 Motor size                    kW    0.3 + 0.3        

 Feed chain speed                m/min        28

 Edge thickness                    mm    0.3    3

 Panel thickness                mm    10    60

 Interval between 2 successive panels        mm    350

 Inverter                     Included

 Minimum panel overhang            mm    30

 Tools provided                    Widia included

 

N0001150    FINE MILLING UNIT RF40

Unit comprising 2 independent motors, which are complete with horizontal and vertical copiers and swings 

on slides.

Vertical movement of the top unit associated with the belt presser.

Continuous automatic adjustment of tool position with respect to the material using a DC motor applied 

to the group drive.

The position is controlled directly by the machine control system.

In this way it is possible to use tools with a MULTIPROFILE on the unit, allowing the profile/shape to be 

changed without having to change the tool.

Automatic pneumatic disabling of the unit from the control panel.

 

TECHNICAL DATA

Description                Um    Min    Max

Speed                    Rpm    12.000

Motor size                kW    0,65 + 0,65

Panel thickness                mm    10    60

Shaft (diameter x length)        mm    16 x 20    

Inverter                 Included

Tools provided            Yes, multi-profile widia cutter Bevel 25°,   

 

N0001156    FINE MILLING UNIT MOTORS 2 KW RF10

 

N0001178    PAIR OF WIDIA CUTTERS FOR RF30/RF40 BEVEL 25° - R=1/2/3

 

N0001004         GLUE SCRAPER RC20

It allows to remove any glue excess from the flat surfaces of the panel close to the edges.

The unit is equipped with 3+3 vertical copiers with bearings .

Equipped with suction hoods.

Complete with spraying device for tool cleaning.

Automatic unit disabling.

 

N0000171    SUPERIMPOSED OSCILLATING BUFFERS UNIT SZ30

The unit includes 2 motors.

The buffer's position is adjusted by an exclusive 3D recording device by means of a ball joint.

The motors are fitted on a single column and are axially offset from one another to allow pneumatic insertion 

and removal of the brushes and the pneumatic swing motion that optimises wear on the brushes themselves.

Vertical movement of the top motor is coupled to the presser to provide automatic adjustment according to the 

thickness of the panel. 

The unit is supplied complete with fabric brushes.

Automatic disabling of the unit when motors are stopped.

 

TECHNICAL DATA

Description                    Um    Min    Max

Brush rotation speed                Rpm    1,400

Motor size                    Kw     0,37 + 0,37

Shaft (diameter x length)            mm     20 x 40

Brush dimensions (diameter x width)        mm    150 x 40

 

N0000300    AIR CONDITIONING SYSTEM FOR B1

 

N0000225    VOLTAGE OTHER THAN 380V B1